Electric Vehicle High Voltage Aluminum Cable

The high voltage aluminum cable is light, soft, high temperature and low temperature resistance,oil resistance, acid and alkali resistance,halogen free and flame retardant,used in connection with battery, engine and related components for power transmission.

Electric Vehicle High Voltage Aluminum Cable

Electric Vehicle High Voltage Aluminum Cable Application

This Electric Vehicle High Voltage Aluminum Cable is intended for EV car battery high voltage system, flexible and easy to bend. This High Voltage electric vehicle cable is used for connecting the charging port and the battery, battery inter wiring, the battery, and the engine and other electrical components to carry the electric current power. this type of high voltage electric vehicle cable can meet the very high performance for the harsh environment requirements inside the car.

The cable is halogen-free and flame retardant, used in application like the connection with the battery, battery, engine, and related components for power transmission.

This High Voltage Aluminum Cable is a light, soft, high temperature, low-temperature resistance, oil resistance, acid, and alkali resistance.

Electric Vehicle High Voltage Aluminum Cable Construction

Electric vehicle high voltage Aluminum cable Construction

Conductor Tinned stranded copper or bare copper wire to IEC 60228 Class 6
Insulation Irradiated cross-linked Polyolefin(XLPE)
Inner Sheath Irradiated cross-linked Polyolefin(XLPE)
Shield Tinned copper wire braid screen
Outer Sheath Irradiated cross-linked Polyolefin(XLPE)

Electric Vehicle High Voltage Aluminum Cable Technical Data

Rated Voltage 600V,1000V,1500V
Rated Temperature -40℃~150℃
Insulation resistance ≥20MΩ/km (20℃)
Flame Retardant test IEC/EN 60332-1-2 and IEC/EN 60332-3-24
Min Bending Radius 6*OD
Cold bending -40℃/16h no cracks
Hot Shock 150℃/1h no cracks
Oil Resistance IRM902,IRM903,Gasoline 20h OD Variation≦15%,No cracks.
Acid and Alkali Resistance 168h,Tensile Strength Change≦30%,Elongation≧100%
Crash Resistance, Vehicle drive over 5KN,8km.h,220Kpa,no breakdown
Environment-friendly performance Comply with ROHS and REACH

Electric Vehicle High Voltage Aluminum Cable Specification

Aluminum Alloy Conductor Irradiated cross-linked polyolefin(XLPE)
Nominal Area(mm2) Single wire diameter(mm) 600V Wire


1000V Wire


1500V Wire




2.5 0.3~5.0 3.6 4.2 4.6 -40~150 Orange/Black
4 0.3~5.0 4.4 4.8 5.2 -40~150 Orange/Black
6 0.3~5.0 5 5.4 5.8 -40~150 Orange/Black
10 0.3~5.0 6.5 6.9 7.3 -40~150 Orange/Black
16 0.3~5.0 8.3 8.7 9.2 -40~150 Orange/Black
25 0.3~5.0 10.4 10.5 10.6 -40~150 Orange/Black
35 0.3~5.0 11.6 11.7 11.8 -40~150 Orange/Black
50 0.3~5.0 13.5 13.6 13.7 -40~150 Orange/Black
70 0.3~5.0 15.5 15.9 16.1 -40~150 Orange/Black
95 0.3~5.0 18 18.4 18.8 -40~150 Orange/Black
120 0.3~5.0 19.7 20.5 22.9 -40~150 Orange/Black

Data above only for reference, confirmation needed by our technical department when ordered.
We reserve the right to alter all information without prior notice since technology improvement.
And we also can design and produce according to client’s special requirements.
This high voltage aluminum conductor cable comes with both screened and non-screened type.
For more spec not listed above, please contact us for more information.

DISCLAIMER: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.