Electric Vehicle High Voltage Aluminum Cable
Electric Vehicle High Voltage Aluminum Cable Application
This Electric Vehicle High Voltage Aluminum Cable is intended for EV car battery high voltage system, flexible and easy to bend. This High Voltage electric vehicle cable is used for connecting the charging port and the battery, battery inter wiring, the battery, and the engine and other electrical components to carry the electric current power. this type of high voltage electric vehicle cable can meet the very high performance for the harsh environment requirements inside the car.
The cable is halogen-free and flame retardant, used in application like the connection with the battery, battery, engine, and related components for power transmission.
This High Voltage Aluminum Cable is a light, soft, high temperature, low-temperature resistance, oil resistance, acid, and alkali resistance.
Electric Vehicle High Voltage Aluminum Cable Construction
| Conductor | Tinned stranded copper or bare copper wire to IEC 60228 Class 6 |
| Insulation | Irradiated cross-linked Polyolefin(XLPE) |
| Inner Sheath | Irradiated cross-linked Polyolefin(XLPE) |
| Shield | Tinned copper wire braid screen |
| Outer Sheath | Irradiated cross-linked Polyolefin(XLPE) |
Electric Vehicle High Voltage Aluminum Cable Technical Data
| Rated Voltage | 600V,1000V,1500V |
| Rated Temperature | -40℃~150℃ |
| Insulation resistance | ≥20MΩ/km (20℃) |
| Flame Retardant test | IEC/EN 60332-1-2 and IEC/EN 60332-3-24 |
| Min Bending Radius | 6*OD |
| Cold bending | -40℃/16h no cracks |
| Hot Shock | 150℃/1h no cracks |
| Oil Resistance | IRM902,IRM903,Gasoline 20h OD Variation≦15%,No cracks. |
| Acid and Alkali Resistance | 168h,Tensile Strength Change≦30%,Elongation≧100% |
| Crash Resistance, Vehicle drive over | 5KN,8km.h,220Kpa,no breakdown |
| Environment-friendly performance | Comply with ROHS and REACH |
Electric Vehicle High Voltage Aluminum Cable Specification
| Aluminum Alloy Conductor | Irradiated cross-linked polyolefin(XLPE) | |||||
| Nominal Area(mm2) | Single wire diameter(mm) | 600V Wire
OD(mm) |
1000V Wire
OD(mm) |
1500V Wire
OD(mm) |
Working
temperature℃ |
Color |
| 2.5 | 0.3~5.0 | 3.6 | 4.2 | 4.6 | -40~150 | Orange/Black |
| 4 | 0.3~5.0 | 4.4 | 4.8 | 5.2 | -40~150 | Orange/Black |
| 6 | 0.3~5.0 | 5 | 5.4 | 5.8 | -40~150 | Orange/Black |
| 10 | 0.3~5.0 | 6.5 | 6.9 | 7.3 | -40~150 | Orange/Black |
| 16 | 0.3~5.0 | 8.3 | 8.7 | 9.2 | -40~150 | Orange/Black |
| 25 | 0.3~5.0 | 10.4 | 10.5 | 10.6 | -40~150 | Orange/Black |
| 35 | 0.3~5.0 | 11.6 | 11.7 | 11.8 | -40~150 | Orange/Black |
| 50 | 0.3~5.0 | 13.5 | 13.6 | 13.7 | -40~150 | Orange/Black |
| 70 | 0.3~5.0 | 15.5 | 15.9 | 16.1 | -40~150 | Orange/Black |
| 95 | 0.3~5.0 | 18 | 18.4 | 18.8 | -40~150 | Orange/Black |
| 120 | 0.3~5.0 | 19.7 | 20.5 | 22.9 | -40~150 | Orange/Black |
Data above only for reference, confirmation needed by our technical department when ordered.
We reserve the right to alter all information without prior notice since technology improvement.
And we also can design and produce according to client’s special requirements.
This high voltage aluminum conductor cable comes with both screened and non-screened type.
For more spec not listed above, please contact us for more information.
DISCLAIMER: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
